Mushroom-shaped rebar safety cap

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Mushroom-shaped rebar safety cap

عددی

The mushroom-shaped rebar safety cap (also known as the mushroom safety cap) is a plastic component designed to protect the tips of vertical rebars and is recognized as one of the essential safety items in construction projects.
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🔩 Application of Mushroom-Shaped Rebar Safety Cap

Safety: This component is used to prevent serious injuries caused by workers coming into contact with exposed rebar tips on construction sites. Protection: Especially in areas where there is a risk of workers falling, these caps can help prevent severe injuries.

⚙️ Features of Mushroom-Shaped Rebar Safety Cap

Design: Specially designed to prevent accidents, with a warning yellow color to attract attention. Size: Suitable for rebars up to 32 mm in diameter. Price: Offered at the most competitive price by reputable manufacturers such as Zarloo Company.

🔢 Quantity of Mushroom-Shaped Rebar Safety Cap Usage

Quantity: Equal to the number of exposed rebar tips.

📏 Standard of Mushroom-Shaped Rebar Safety Cap

Standard: Manufactured according to international safety standards.
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Physical and Chemical Specifications of Mushroom-Shaped Rebar Safety Cap

Physical Specifications:

  • Body Material: Typically made from high-density polyethylene (HDPE) or polypropylene (PP), offering high impact resistance.
  • Appearance: Designed in a hemispherical or mushroom shape to distribute force upon contact and prevent penetration by the rebar tip.
  • Dimensions: Suitable for rebars with diameters ranging from 10 to 25 mm; some models are designed for larger sizes.
  • Color: Usually bright orange or yellow for visual warning and increased visibility on construction sites.
  • Metal Core (in some models): Certain caps include a reinforced metal plate inside to prevent puncture under high pressure.
  • Weight: Lightweight and portable; easy to install without tools.

Chemical Specifications:

  • Environmental Resistance:
    • Resistant to water, humidity, dust, sunlight (UV), and temperature fluctuations.
    • Corrosion- and decay-resistant; does not degrade in outdoor conditions.
  • Chemical Stability:
    • Stable against alkaline substances found in mortar, concrete, and construction compounds.
    • Does not undergo chemical reactions or release harmful gases.
  • Operating Temperature:
    • Usable within a temperature range of -10°C to +60°C without deformation or cracking.
  • Recyclability:
    • Made from common industrial plastics, suitable for reuse in plastic recycling industries.

Usage Instructions for Mushroom-Shaped Rebar Safety Cap

  1. Rebar Preparation:
    Ensure the tip of the rebar is clean and free of dirt or dried mortar so the cap fits properly.
    If the rebar is bent or deformed, straighten it using appropriate tools to allow proper placement of the cap.
  2. Choosing the Right Size:
    Safety caps are typically designed for rebars with diameters between 12 and 25 mm.
    For larger rebars, use reinforced models or those with internal metal pads.
  3. Cap Installation:
    Press the cap firmly by hand until it is securely fitted onto the rebar tip.
    The inner part of the cap usually contains retaining tabs or a rigid plastic lining that locks into place with pressure.
    No glue or special tools are required; installation should be done manually.
  4. Safety Check:
    Make sure the cap is not loose and does not detach upon initial contact.
    In high-traffic areas or elevated work zones, it is recommended to use models with reinforced metal cores.
  5. Maintenance and Replacement:
    Replace the cap if it becomes cracked, loose, or filled with mortar.
    It is advisable to inspect the caps before concrete pouring or heavy-duty operations.