Double Fix Spacer

Plastic Spacers

Double Fix Spacer

عددی

The Double Fix Plastic Spacer is a specialized tool designed for use in concrete structures that require the placement of two layers of rebar, such as concrete slabs. This spacer is particularly effective in situations where reinforced concrete must be constructed with dual rebar meshes.  
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🔩 Features and Applications of Double Fix Spacer

🧱 Structure and Design

The Double Fix Spacer consists of two main components: a base and a head, which are assembled by sliding into each other.
  • Base Section: Designed to support the lower layer of rebar mesh in concrete slabs. Thanks to its wide surface, it can accommodate rebar of various diameters. However, for optimal load-bearing performance, the recommended maximum rebar diameter for placement on the base is 28 mm.
  • Head Section: Intended for the upper layer of rebar mesh in concrete slabs. It can accommodate rebar with a maximum diameter of 18 mm.

⚖️ Load Capacity and Spacing

The Double Fix Spacer can withstand point loads ranging from 150 to 200 kg, depending on its height. It is specifically engineered to maintain precise vertical spacing between two layers of reinforcement mesh, preventing interference between the lower and upper layers.

💡 Additional Features

Its dual-layer design ensures accurate spacing and alignment, enhancing structural integrity and simplifying installation. It eliminates the need for separate spacers for each rebar layer, offering a more efficient and cost-effective solution.

📊 Consumption Rate of Double Fix Spacer

To ensure optimal usage, the consumption rate varies based on slab type and load conditions:
  • Standard Two-Layer Slabs (Normal Weight): Recommended usage: 4 spacers per square meter.
  • Heavy Two-Layer Slabs: Required quantity should be calculated based on:
    • The weight of the rebar mesh per square meter
    • Dead and live loads applied
    • The point load capacity of the Double Fix Spacer
  • Use of Hard Fix Spacer (Supplementary): For extremely heavy reinforcement meshes, Hard Fix Spacers can be used as auxiliary supports. These should be placed at intervals of 1 to 2 meters under the lower mesh to reduce pressure on the Double Fix Spacer.
By following these guidelines, you can ensure effective use of Double Fix Spacers and maintain high-quality execution in concrete projects.

🏠 Storage and Handling Guidelines

  • Conditions: Store away from cold, frost, heat, and prolonged direct sunlight.
  • Optimal Temperature Range: +10°C to +30°C

🧱 Double Fix Spacer – Material, Design & Chemical Resistance

The Double Fix Spacer is a solid, lightweight, and durable component made from engineered plastics such as Polypropylene (PP) or High-Density Polyethylene (HDPE). Manufactured through plastic injection molding, it features a specialized design that ensures structural stability and even pressure distribution. Thanks to its robust construction, the spacer can support the weight of rebar and concrete without deformation.

Designed for professional-grade applications, the Double Fix Spacer is suitable for various structural uses—including walls, ceilings, and floors—and is typically available in sizes ranging from 2 to 7 centimeters, depending on project requirements.

🧪 Chemical Resistance & Environmental Stability

From a chemical standpoint, the Double Fix Spacer is highly resistant to:

  • Water and moisture
  • Corrosive ions in concrete
  • Alkaline and acidic substances found in concrete mixtures

Its polymeric structure remains stable and does not corrode or react chemically when in contact with concrete. To enhance its durability against sunlight exposure and prevent brittleness, additives such as UV stabilizers and thermal protectants are incorporated into the material.

Under normal working conditions, the spacer is non-toxic and safe to handle. However, like most plastics, it is non-biodegradable and remains in the environment unless properly disposed of.

🌡️ Thermal Performance & Mechanical Reliability

These spacers maintain full stability at ambient temperatures and only begin to soften or degrade at elevated temperatures above 130–150°C. Their mechanical design ensures reliable performance even in heavy concrete pours and industrial-scale construction projects.

🛠️ How to Use the Double Fix Plastic Spacer

To ensure proper installation and optimal performance of the Double Fix Plastic Spacer, follow these steps:

🔧 Assembling the Spacer Components

Begin by sliding the head section of the spacer into the groove of the base section until fully inserted. This completes the assembly and prepares the spacer for installation.

🔩 Placing the Lower Rebar Mesh

Position the lower layer of rebar mesh onto the base. Note that the height of the two wings on the base differs from the other two, allowing for crosswise placement of rebar without interference.

🧱 Arranging the Upper Rebar Mesh

Once the lower mesh is in place, insert the upper layer of rebar into the clamps of the head section. This ensures secure positioning and stability of the upper mesh.

✅ Final Checks

  • Rebar Positioning: Make sure both layers of rebar are properly seated in the spacer clamps with no looseness or displacement.
  • Stability & Precision: During installation, ensure all components are securely assembled to maintain accurate concrete coverage and structural integrity.

By following these steps, you can effectively use Double Fix Plastic Spacers for reinforcing concrete slabs with dual rebar layers, ensuring high-quality and precise execution in your construction projects.

📌 Essential Guidelines for Using Double Fix Spacers

To maximize the effectiveness of Double Fix Spacers, consider the following:

🏗️ Suitable Applications

Double Fix Spacers are designed for concrete slabs and floors with relatively high thickness that require two layers of reinforcement mesh. They are especially useful for dual-mesh slab reinforcement.

🧱 Auxiliary Use in Special Conditions

  • If the lower rebar mesh is unusually heavy, the base section of the Double Fix Spacer can be used independently, supported by other spacers such as Hard Fix Spacers.
  • If the upper mesh is also heavy, Hard Fix Spacers can be placed at regular intervals alongside Double Fix Spacers to provide additional support.

📊 Consumption Rate

Typically, 4 Double Fix Spacers per square meter are used. However, the exact number should be determined based on:

  • The weight of the rebar mesh per square meter
  • Dead and live loads applied to the slab
  • The point load capacity of the spacer

📐 Accurate Calculation

After calculating the weight of the rebar structure and considering the applied loads:

  • If the structure is relatively light, spacer spacing can be increased.
  • If the structure is heavy, increase the number of spacers to ensure optimal load distribution and structural support.

By adhering to these guidelines, you can ensure effective use of Double Fix Spacers and achieve reliable reinforcement and load distribution in your concrete projects.