Plastic fibers for concrete

Additives and chemical materials

Plastic fibers for concrete

کیسه ۲۰ کیلویی

Plastic fibers for concrete, also known as macro-synthetic fibers, are a group of synthetic polymer fibers added to concrete to improve its mechanical properties and durability against cracking, deformation, and mechanical shocks. These fibers are typically made from polypropylene, polyester, or similar compounds, and their interlaced structure allows them to distribute uniformly throughout the concrete. Unlike steel reinforcement, which works only in specific directions, these fibers can provide reinforcement throughout the entire concrete mass. Especially in concretes requiring control of early shrinkage cracks or resistance to dynamic loads, using these fibers plays a significant role in reducing maintenance costs and extending the structure’s service life. They are also used in the production of fiber-reinforced concrete. **Zarloo Chemistry** is one of the leading suppliers of concrete additives and complementary products in the Iranian market, actively offering innovative solutions to enhance concrete performance, including the supply of macro-synthetic fibers.
Sharing:

**Properties and Effects of Plastic Fibers in Concrete**

Using these fibers can enhance multiple properties of concrete, including: – **Reduction of Shrinkage Cracks:** During the early stages of concrete hardening, cracks form due to water evaporation or shrinkage. Macro-synthetic fibers, with their three-dimensional structure, prevent the development of these cracks. – **Increased Ductility:** Fiber-reinforced concrete performs better under tensile or bending forces and is less prone to sudden failure. – **Improved Impact Resistance:** In structures exposed to impact or vibration, these fibers help absorb energy and improve concrete stability. – **Reduced Need for Thermal Reinforcement:** In many slabs and floors, the use of these fibers can replace a significant portion of thermal steel reinforcement. — **Applications of Plastic Fibers in Concrete** Plastic fibers in concrete are used in a wide range of construction and civil engineering projects: – **Industrial Flooring:** Commonly used in warehouse and parking lot floors that require high load and impact resistance. – **Tunnel Construction and Underground Structures:** Perform well in humid and harsh underground environments. – **Road Construction Projects:** Reduce longitudinal cracks and increase durability in concrete road layers. – **Precast Structures:** Used in panels, beams, walls, and other precast elements to boost mechanical strength. — **Safety and Handling of Plastic Fibers in Concrete** Although generally safe, the following precautions are recommended: – When unloading or mixing fibers, fine particles may become airborne; therefore, wearing a mask is advisable. – Use gloves when opening the packaging to avoid direct skin contact. – Store fibers in a dry location away from direct sunlight and humidity to maintain their properties. – Avoid mixing directly with dry concrete; instead, add the fibers during the wet mix stage. — **Dosage of Plastic Fibers in Concrete** The required dosage depends on the project type, expected performance, concrete thickness, and fiber type. Typically, consumption ranges from **3 to 9 kg per cubic meter of concrete**. – For general uses such as industrial flooring: **5–7 kg/m³**. – For specialized applications like tunnel construction or heavy-load structures: up to **9 kg/m³** or more. Note: Excessive use without technical assessment can reduce concrete workability and complicate pumping. Always consult technical experts and follow project specifications. — **Storage and Shelf Life of Plastic Fibers in Concrete** – **Shelf life:** 1 year in original packaging – **Storage conditions:** In a sealed container, away from freezing and direct sunlight – **Optimal storage temperature:** +10°C to +30°C — **Why Choosing Macro-Synthetic Fibers Is a Smart Move** Using plastic fibers in concrete is not only a cost-effective way to reduce cracks and enhance durability but also an environmentally friendly solution. Since they are corrosion-resistant and require less maintenance compared to steel reinforcement, they extend the service life of structures. In projects aiming to speed up execution and reduce labor needs, replacing part of the rebar with these fibers increases construction speed. With proper selection and correct application, highly satisfactory results in concrete performance can be achieved.

**Physical and Chemical Properties of Plastic Fibers in Concrete**

Plastic fibers for concrete possess characteristics that make them suitable for various civil engineering applications. These fibers are typically produced as short strands with specific diameters and lengths, allowing them to disperse evenly throughout the concrete mix.

Chemically, macro-synthetic fibers are resistant to alkaline and chemical environments, and they do not corrode or rust. This makes them a reliable alternative to steel in certain applications.

**Sample Specifications of Plastic Fibers in Concrete:**

| Property | Sample Value |
|———————|————–|
| Material | Polypropylene or Polyester |
| Length | 40–60 mm |
| Diameter | 0.9–1.5 mm |
| Density | ~0.91 g/cm³ |
| Tensile Strength | 400–600 MPa |
| Melting Point | ~160°C |
| Chemical Resistance | Very high in alkaline and acidic environments |

Concrete chemical admixtures are often used alongside plastic fibers in many projects to improve strength, workability, or reduce permeability. The proper combination of these admixtures with fibers significantly enhances concrete quality.

**Method of Using Plastic Fibers in Concrete**

The correct method of adding these fibers to the concrete mix is highly important. In most cases, the fibers are added directly to the mixer and should be blended long enough to ensure they are evenly distributed throughout the concrete volume.

**Recommended Steps for Use:**

1. Ensure the concrete mix is uniform before adding the fibers.
2. Gradually add the fibers while the mixer is running.
3. Continue mixing for **5 to 10 minutes**, depending on the batch size, to ensure uniform distribution.
4. Use a suitable plasticizer if necessary to maintain the concrete’s workability.

In some projects, fibers are packaged in **water‑soluble bags**, allowing for simpler and safer addition during the mixing process.